Tube Tech Copper And Alloys Pvt. Ltd.

Copper Tubes

Copper Tube

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Copper Tubes for Refrigeration & Air Conditioning

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Copper Tubes for Heat Exchangers

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Copper Tubes for General Engineering Purposes

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Copper Tubes for Medical & Gas Applications

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Copper Tubes for Plumbing

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Copper Tubes for Solar Applications

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Copper Tubes for Electrical Applications

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Copper Coils

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Copper Alloy Tubes

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Brass Tubes

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Brass Tubes for Radiators

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Brass Tubes for Heat Exchangers

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Brass Tubes for Automobile Industry

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Brass Tubes for General Engineering Purposes

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Brass Tubes for Plumbing Accessories

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Cupro Nickel Tubes

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Fin Tubes

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Copper Fittings

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PVC Coated Copper Tubes

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Copper Square Tubes

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Brass Square Tubes

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Copper Earthing Rods

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Copper Sleeves

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Brass Sleeves

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Profile

Established in the year 2005 Tube Tech Copper and Alloys Pvt. Ltd. are a leading Manufacturer, Wholesaler, and Exporter of exclusive range of Copper Tubes, Copper Coils, Brass Tubes, Cupro Nickel Tubes, Fin Tubes & Copper Pressure Fittings. We utilize the finest quality graded materials and latest technology to manufacture superior range of products. Our product line is commonly appreciated for its good tensile strength, temperature stability and corrosion & abrasion resistance.

 

We have requisite manufacturing facilities that assist us in developing superior range of products as per the defined quality standards. Our capacious warehouse is fitted with advanced facilities and a highly quality team of professionals is appointed to manage all activities in the best possible manner.

 

These products feature dimensional accuracy and high tensile strength to sustain high temperature and pressure. We select the most reputed vendors of the industry to ensure a quality enabled range of products supplied to our clients.

 

Being a client-oriented company, we follow a strict quality policy and transparent business norms. We continuously bring improvements and enhancements in our product line as per the expectations of our clients. Our business acumen and rich industry experience has supported us to achieve the preset of level.

 

We are headed by our mentor Mr. Ajit Kumar Dubey whose valuable experience and sharp business acumen has enabled us to establish a remarkable status in both national as well as in the international market.


Company Profile
Basic Information
Business Type
  • Manufacturer
  • Exporter
  • Wholesaler
Ownership & Capital
Year of Establishment
2005
Trade & Market
Major Markets
  • Indian Subcontinent
  • East/Middle Africa
  • South/West Africa
  • East Europe
  • East Asia
  • Middle East
  • South East Asia
Annual Turnover
Upto US$ 0.25 Million (or upto Rs. 1 Crore Approx.)
Export Percentage
40-60%
Team & Staff
Total Number of Employees
26 to 50 People
No. of Research / QC Staff
1 - 5 People
No. of Engineers & Technicians
1 - 5 People
No. of Skilled Staff
6 - 25 People
No. of Semi-Skilled Staff
6 - 25 People
Company USP
Quality Measures/Testing Facilities
Yes

Payment Terms

  • L/C

Payment Mode

  • Cheque
  • DD
  • LC





Vision


To evolve and position Tube Tech as a world class, progressive, cost-effective and Customer friendly organization.”





Mission


To offer the best possible benefits to our Customers with the products and services. To build and maintain a team of motivated and committed workforce with high work ethos. Use latest technology aimed at Total Customer Satisfaction.”





Values


We are Customer oriented, Time - Bound, Quality - Conscious, Reliable and consider it our privilege to ensure that every interaction with our Customers bears an imprint of our values in their minds.





Goals


In order to attain complete client satisfaction, we follow a strict quality control policy to maintain the optimum quality level in our product line. We always strive to reduce the investment cost by improving the quality of products. All these business strategies followed by us are in favor of clients. All these policies has enabled us to offer superior rang of products within committed time frame at the industry leading prices to suit the pocket of our clients.





Quality



Quality has brought prosperity to Tube Tech. High product quality is an absolute priority for us and this constitutes a competitive advantage as it sets us apart from our competitors and hence makes a significant contribution towards securing and extending our market position. A determination to settle for nothing less than excellence is the foundation on which our company operates. Our stringent quality practices ensure that every product meets the industry's highest production standards. The products and services we offer not only meet the quality requirements of our customers but actually exceed them.




Quality Control



It is the stringent regime of quality controls and procedures established at Tube Tech that gives its products the critical advantage in the industry. Strict process requirements and continuous monitoring throughout the production process minimizes the range of possible deviations in the final output. The works have been equipped with reliable testing and measuring equipment for destructive and non destructive testing.




Products


We have well-integrated our advanced manufacturing facilities and expertise to fabricate a superior range of Copper Tubes and Copper Alloy Tube products. The raw materials used for the production is procured from reliable vendors and is tested at our end on different parameters. Our team of professionals uses their immense experience and skills to produce an unmatched range of products in compliance with the varied international quality standards. These are widely applauded for their unquiet features like high chemical rating, abrasion & weather resistance and high tensile strength.


Our standard product portfolio includes:


  • Copper Tubes
  • Copper Coils
  • Brass Tubes
  • Cupro Nickel Tubes
  • Fin Tubes
  • Copper Fittings
  • PVC Coated Copper Tubes
  • Copper Square Tubes
  • Brass Square Tubes
  • Copper Earthing Rods
  • Copper Sleeves
  • Brass Sleeves




Infrastructure


We have maintained an advanced infrastructure that is well-equipped with latest machinery and equipment. Our modern technology helps us to fabricate the product with utmost precision. These machines are timely tested and cleaned to improve the production capacity. We have a capacious warehouse to store the bulk consignment. All our efforts help in imprinting a strong foothold in the domestics as well as overseas markets.





Manufacturing Process


Some of our tubes are sourced from the reliable manufacturers and they are passed through various physical and mechanical tests. Drawing involves pulling the hollow tube through a series of tungsten carbide dies of gradually decreasing diameters. Before each step of the drawing process, the tube is pointed at one end to fit through the next smaller die. Before drawing a stationery tapered plug mandrel is placed inside the tube. As the tube is drawn on linear draw benches, the mandrel and die act together to reduce both the tubes outside diameter and its wall thickness.


The tube is annealed in an annealing furnace as and when required by the given standard to make it suitable for the intended application. The straight tubes are passed through a series of straightening rolls before the final cutting operation to make it perfectly cut to the size. The soft annealed coils are wounded on the automated coilers.


Finally, the tube is cleaned to remove any traces of drawing lubricants or other contaminations. Samples of the finished tubes are analyzed at regular intervals to ensure that it meets all requirements of size, wall thickness and quality as required under the applicable standards.


Manufacturing Process

Large View





Destructive Tests


Flaring Test:

 

It is used to establish the forming behavior of tubes or pipes which is expanded to a specific degree. This flaring test is undertaken to conform code requirements. The specimen to be tested is expanded in a press to the degree specified.

 

Hardness Test:

 

To ensure hardness of tubes, each sample is tested within permissible limits.

 

Tensile Test:

 

It is carried out to determine the strength and ductility characteristics.

 

Flattening Test:

 

It serves to detect microscopic internal and external flaws. It consists of compressing a tube section between two planes placed parallel to a predetermined distance. Incipient cracks and internal or external defects which occur as result of this process are not permissible.





Non Destructive Tests


Hydrostatic Tests:


All tubes and pipes produced by us are compulsorily subjected to 100% hydro testing. This test can be carried out at pressures up to 120 kg /cm sq. The test pressure is achieved using high pressure Triple Plunger pumps. If specified, customers or their deputed inspection agencies can witness 100% hydro testing at our plant.


Pneumatic Testing:


For thin wall tubes Pneumatic Testing (Air under water) is done at up to 450 psi air pressures to check for any leakages in the tube.


Visual Inspection:


All products at Tube Tech are subjected to 100% visual inspection.





Our Quality Assurance


We are quality conscious company with advanced quality control and testing facilities that are based on varied international quality norms. Entire process of development starting from the sourcing of raw materials to the finely finished products is thoroughly tested on numerous parameters to ensure accurate dimensions and mechanical properties of our products. Our ability to deliver the products as per the quality expectations of our clients gives us an additional advantage over all other competitors.





Quality Assurance Plan


Sr. No. Process Characteristics to be checked Measuring Instruments Quantum to be Checked
1 Raw Material / Mother Tube Inspection Dimensions Micro Meter Random Sampling
Appearance Visual Random Sampling
2. Swaging Swage degree & Length Visual Random Sampling
3 Drawing / Intermediate Cutting Dimensions Micro Meter Random Sampling
Surface / Length Visual / Measuring Tape Random Sampling
4. Intermediate Annealing Draw ability Visual Random Sampling
5 Straightening Dimensions Micro Meter Random Sampling
Straightness Visual & Measurement Random Sampling
6 Finish Cutting Length Measuring Tape 100%
7 Deburring Burrs on ends Visual 100%
8 Inspection Dimension Micro Meter 100%






Industries we Serve


With our clients based all over the world, we focus on quality and timely delivery of the products. Due to their unmatched quality and excellent properties, they are able to to render the requirements of following application areas:

 

  • Refrigeration
  • Air conditioning
  • Plumbing & Sanitation
  • Medical & Gas
  • Solar Applications
  • Sugar Industries
  • Chemical Plants
  • Fertilizer Plants
  • Pharmaceutical
  • Railway Coaches
  • Oil & Gas Industries
  • Decorative
  • General Engineering
  • Heat Exchangers
  • Food Industries
  • Ornamental
  • Energy Industries
  • Ships
  • Fabrication
  • Automobile Industries
  • Boilers
  • Space
  • Textile Machinery
  • Power Plants
  • Dairies & Food Products
  • Instrumentation




Why Us?


Our immense industry experience and business policy has enabled us to achieve the complete trust and confidence of our clients located all over the world. Our major key factors are:


  • Consistency and cost effectiveness
  • Total commitment to quality
  • Unrelenting thrust towards continuous quality improvement
  • Customer based culture with clear accountability and strong performance managements
  • A blend of experience and technical expertise that is unsurpassed



Contact us
Mr. Ajit Kumar Dubey (CEO)
Plot No. 37, Dandekar Industrial Estate, Old Satpati Road, Palghar
Thane, Maharashtra - 400 601, India
Telephone:  +(91)-(2525)-240602

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